New compounding generation highlights Coperion booth

The new ZSK 82 Mc18 featured at the stand, which executive board member Thomas Kehl said has already been sold to an undisclosed customer, also features a 13% savings in power use. This series will be offered in a screw diameters ranging from 32 to 119 mm.

Kehl says contributing toward the torque improvement is the use of aerospace-proven metals for the screw shafts, which is new for Coperion. These ensure fuller transmission of the torque from the drive to the screw elements. It also includes shrink-fit oval barrel liners to improve heat transfer, and Coperion has opted for cartridge heaters to replace previously used plate heaters to generate heat where required. The ZSK Mc18 also has improved cooling and a new gearbox design co-developed with an outside partner.

“One of the driving factors in the development of this machine was the need for technical improvements and high economic benefits,” Kehl says. He claims the most interesting aspect on the technology offered by the line is improved product quality due to a higher degree of fill in the screw flights. The reduced melt temperature combined with the increase in throughput ensures gentler treatment of the melt even at high throughput rates, he says.

Company chairman Günter Bachmann says the last two years have been poor for the company, with sales dropping from €480 million in 2007 to an expected low of €360 million this year. On the bright side, order intake for 2011 is expected to rebound to €480 million, he reports. Coperion plans to invest about €30 million in restructuring its Stuttgart, Germany production site and also to build a new R&D campus, to open in 2012, serving the sectors its extruders serve—plastics, pharmaceuticals, and food products. The center will be equipped with 20 ZSK compounders and peripheral equipment to do pre-purchase trials. In other news, the company will add another service site in the Middle East to be run as a joint venture with its Saudi Arabian partner and agent, Golden Wing. The site will open in January.

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